#82 SR400

Custom Bike

#82 SR400Custom Report

This is an SR in a chopper style, finished to look like a beat-up bike with a special aging process.

We created it in a position that is not unreasonable for the owner’s physique, despite the rigid suspension, at the owner’s request for daily commuting.

 

[ Overall Silhouette ]

We extended and reused a springer for other vehicles, F21/ R16 inches, extended the swing arm by 6cm,

Seat rail drop processing, rigid suspension

 

〇 Click here for the article published in “THE SR TIMES”

 

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Custom List

FrontHandlebars, F forks, headlights, etc.

Front Fork Area

◯ The springer fork for other vehicles and the neck area are reused after processing. A socket is carved out of suitable material at the tip and pressed in, then welded. It has been extended by 8 cm.


Front Wheel

SR400/500 21inch kit for front

〇A wheel kit that results in a narrow, large-diameter, sharp style.

2%er Front Wheel Aluminum Hub Cap Starburst Type [SR400/500]

◯Applied with an aging process.


Headlight

4.5-inch Bates Light Chrome General Purpose

◯ The chrome rim was left as is, and the body was painted black.


Handle/Handle Area

◯The handle is one-off. It’s a pullback type.

Amal type slot wire 1100mm ’88~’08

Brake Wire 600mm Long

Clutch Wire 300mm Long

〇We are using long cables for a simple throttle.

Switch

“Mini Turn Signal Switch Coupler On Kit (’85~00)”

〇A mini turn signal switch that is easy to install with a coupler on


Handle Lock Weld On Kit

〇We have newly installed a handle lock under the stem, which is inconspicuous and easy to operate.


MOTOR ROCK Decompression lever

A decompression lever directly attached to the engine to simplify the area around the handle. (The one on the vehicle is an old model)


Front Blinker

Small Bullet Turn Signal Chrome 4pcs SET General Purpose

〇A classic among classics. A chopper-style blinker.

SR400/500 Bottom Mount narrow blinker stay

〇A stay to attach a 10mm blinker to the bottom of the frame.


Speedometer

Mechanical Speedometer 60mm Black Panel 1:4

Universal Speedometer Stay

〇Mounted on the left front side of the gasoline tank where it is inconspicuous and highly visible.

Extension meter cable joint

〇Used when extending the fork or relocating the meter.


CenterTank, oil tank, seat, step, muffler etc.

Muffler

“One-off Pipe Manufacturing Exhaust Pipe Flange Set”

Universal Stainless Trumpet

〇A one-off semi-up muffler made using a convenient manufacturing kit for the mouthpiece at the root.


Step

Mid-High Control Parkerized for SR400/500

〇This step kit is essential for 2%ER’s custom, which makes your riding posture cool and significantly reduces fatigue.


Carburetor

FCR carburetor 39φ SR400/500 single unit

〇The slow SR’s performance will drastically change. It’s a high-performance carburetor that starts well and accelerates sharply and smoothly.

“Manifold Kit for FCR39φ”

〇It’s a dedicated adapter to firmly fix the FCR carburetor to the SR400/500.

Net funnel set for FCR carburetor

〇It’s a set of a trash prevention net made of stainless steel and a funnel changed from plastic red to aluminum.


Seat

◯The bucket type single seat is a one-off item. The seat rail is drop-processed. It is constructed with a focus on strength, precision, and durability.


Electrical Equipment

Battery Lesser

〇This is a battery-less kit made entirely in Japan.

IC blinker relay wide range specification

〇A wide-range turn signal relay that can handle 1-150 watts without any problem, even with LED turn signals. It can also be used as a replacement for the original relay.

Custom Ignition Switch Weld On Kit General Purpose

〇Originally attached to the top bridge, the main key is easy to operate even while riding, and is welded to the lower left of the seat.


Gasoline Tank Installation

◯ The gas tank is one-off. The base is firmly painted with sheet metal, and a special aging process has been applied on top of it.

Welding nut non-through M8 2p

〇 Drill a hole in the gasoline tank body and insert it for welding. It’s non-penetrating, so it won’t leak. Used on both sides.

Weld tab M size 4.5mm thickness 2p

〇 Enlarge the hole diameter and change to a rubber mount specification to hold the non-penetrating nut. Used on both sides.

Weld tab L size 4.5mm thick steel 2p

〇 Used for the rear installation of the gas tank. This also enlarges the hole diameter and uses it as a rubber mount.


Engine Area

Breather filter SR400/500

〇This is a filter kit needed when removing the original air cleaner.


Drive System

Front sprocket SR400/500 428-19

〇A durable replacement sprocket made of steel.


  • RearFenders, rear shocks, swingarms, etc.

    Rear Wheel

    16″ Kit Steel Spoke SR400/500 Rear

    〇This is a powerful kit that is the same size as a typical Harley. We modified and attached a “custom wheel cap” for Harley.

    LOADSTAR TIRE 5.00-16

    〇A classic vintage style tire.

    Drilled plate torque rod SR400/500

    〇This is a drilled design torque rod to avoid interference with the wider tire.


    Rear Shock

    ◯The rigid suspension is custom-made. By extending the swing arm by 6 cm, we ensure a wide seating area when lowered.


    Rear Fender

    ◯The rear fender with a flipped-up end is a one-off item, repurposed from a Harley part. According to the usage conditions, optimal reinforcements are added to the backside.


    Sissy Bar / Tail Lamp

    ◯ The fork design sissy bar is also a one-off item. We deliberately did not chrome-plate it, but instead gave it a tasteful parkerized finish. The side number using the STOP tail is also a one-off.


    Rear Blinker

    Small Bullet Turn Signal Chrome 4pcs SET General Purpose

    〇A classic among classics. A chopper-style blinker.

    Weld tab S size 4.5mm thick steel 2p

    〇Welded onto a hardtail. Used as a blinker base.


    Drive System

    Rear sprocket SR400/500 428-56

    〇A durable sprocket made of steel.

    ※Parts Reference may show similar products or products with additional processing.